Jelly Production Line

Ukwenza ijeli kunzima kwaye ufuna izixhobo ezifanelekileyo ukwenza oko. Imigca yokuzalisa yanamhlanje ziinkqubo ezisebenza kunye kwaye zidibanisa iindawo ezininzi ezahlukeneyo. Inyathelo ngalinye lenkqubo yemveliso lichaphazela indlela elungileyo, ekhuselekileyo, kunye nokhuphiswano ngayo imveliso emarikeni. Sineqela lobuchwephesha lobuchwephesha elaziyo yonke into ekhoyo malunga neendlela ezahlukeneyo zokwenza ijeli kunye nezixhobo ezifunekayo. Basebenze kwiiprojekthi zezixhobo zesiselo iminyaka kwaye banolwazi oluninzi lobugcisa. Ukuba ufuna umgca wokuvelisa i-jelly yesiko, i-INTOP inokuyila kwaye yakhe enye ehlangabezana nazo zonke iimfuno zakho zenkqubo ethile, imigangatho yokusebenza kwezixhobo, iimfuno zamandla okuvelisa, kunye nezikhombisi zokulawula umgangatho.

Zeziphi ezona ndawo zibalulekileyo kumgca wokuvelisa iJelly?

Ukubeka inkqubo yonyango lwangaphambili kunye 、Ukuseka inkqubo yonyango lwangaphambili linyathelo lokuqala ekwenzeni ijeli. Iguqula izinto eziluhlaza zibe yijeli enokuthi izaliswe kwaye iyafana yonke indlela. Ingaba ulawulo luya kugqiba njani? yintoni elandelayo ?kwaye ilunge kangakanani imveliso? Ineyunithi yokucoca, itanki yesithinteli, kunye netanki yesol.

I-tank ye-sol yenziwe nge-316L yensimbi engenasici kwaye inokubamba kangangoko umgca wokuvelisa unokusingatha. Inenkqubo eshukumisayo enamaleko amathathu kunye nomsebenzi wokufudumeza onokumiselwa kuwo nawuphi na ubushushu obuphakathi kwama-60 nama-90 ngokukaCelsius. Izinto zokufudumeza ezifakwe ibhatyi kunye nezichanekileyo eziphezulu zisebenza kunye ukugcina ulawulo lobushushu luchanekile ukuya ngaphakathi ±1°C.

Iyunithi yokucoca inesihluzo sentsimbi yesikrini esine-100 meshes kwaye sinokuzicoca ngalo lonke ixesha. Unokongeza isihluzi sesibini esichanekileyo esinemitha engaphezulu kwama-200 kwaye ujonge ukucoceka kwejeli kwi-intanethi.

Inkqubo ineetanki zemitha kunye nabaxube be-static abatshintsha i-asidi kunye ne-flavour. Yongeza izinto ezongezelelweyo ngokuchanekileyo, kwaye isebenzisa inaliti yevacuum kunye neteknoloji yokupholisa ngokukhawuleza ukupholisa ijeli ukuya kwi-65-70 ° C kwimizuzwana eyi-10, enceda ukugcina incasa.

Igama lesiXhobo seSixhobo siDinga iiNkcukacha zobuGcisa Iimpawu ezisebenza nge-2m³ ye-316L yentsimbi engatyiwayo etankini; uluhlu lokufudumala luyi-60 ukuya kwi-90 degrees. Imigangatho emithathu yokuvuselela kunye nokulawula ukushisa okuchanekileyo ukuya kwi-1 ° C. Iyunithi yokucoca yenziwe nge-304 yensimbi engenasici kwaye inesikrini sokucoca nge-100 ukuya kwi-200 ye-mesh. I-316L inkqubo ye-flavoring steel stainless steel kunye ne-multi-channel proportional supplement kunye nephutha le-± 0.5%. Iyazicoca kwaye ibeke iliso kucoceko kwi-intanethi.Itekhnoloji yokupholisa ngokukhawuleza kunye nesitofu sevacuum

Ulwazi lobuGcisa boMshini wokuZalisa kunye nokuTyayina

Iyunithi yokuzalisa kunye nokutywinwa yiyona nto ibaluleke kakhulu yomgca owenza izinto. Kuye kwaba yinto ezenzekelayo kakhulu kwaye iinkqubo ezininzi zisebenza kunye ngokucokisekileyo, ezinefuthe elichanekileyo malunga nendlela echanekileyo yokuzaliswa ngayo, indlela efanelekileyo yokutywinwa, kunye nokuba imveliso ihamba ngokukhawuleza kangakanani.

Umatshini wokuzalisa wohlobo lwepiston usetyenziselwa ijeli engenazo iziqwenga zeziqhamo kuyo. Uyilo lwetywina lwe-diaphragm lunqanda amaqhekeza eziqhamo ukuba angaxinga, kwaye ubushushu bokugcwalisa kufuneka bube yi-65°C ubuncinane.

Umatshini wokutywina usebenzisa iteknoloji ukutywina izinto kwakhona. Iimodeli ezingcono kakhulu zinenkqubo yokulawula ukushisa okunokutshintshwa ukuze isebenze kunye neentlobo ezahlukeneyo zokutywinwa kweefilimu. Iimodeli zekomityi ezininzi zinokwenza iikomityi zekofu ezingama-800 ukuya kwi-1,000 ngeyure.

Ungalikhetha njani iNqanaba eliLungileyo lokuziSebenzisa kuMtya weMveliso yeJelly?

Kufuneka ucinge ngononophelo malunga nemiba yobugcisa, yezoqoqosho, kunye neqhinga xa uthatha isigqibo sokuba ingakanani i-automation oza kuyisebenzisa. Ukuseta ngobuchule kunokunceda izinto ziqhube kakuhle kwaye wonge imali, kodwa kufuneka ufumane ibhalansi elungileyo phakathi kokuba uchithe kangakanani na ngaphambili kunye nokuba kunzima kangakanani ukuqhuba ishishini.

• Isikali soMveliso: Iinkampani ezinkulu kufuneka zisebenzise imigca yemveliso ezenzekelayo kakhulu, ngelixa amashishini amancinci naphakathi anokukhetha ukuphucula izixhobo zabo ngezigaba.

•ImiGangatho yoMgangatho weMpahla: I-Aseptic, ixesha elide lobomi, kunye neempahla ezithunyelwa ngaphandle zifuna ukuzenzekelayo kunye nokubonwa ukuze kuqinisekiswe ukuba imveliso iyahambelana kwaye iimpahla ziyahlangabezana nemigangatho yomgangatho.

•Cwangcisa utyalo-mali lwakho: Beka imali yakho kwiinkqubo ezibangela ezona ngxaki zininzi. Ukuba unemali eyaneleyo, unokucwangcisa ukwenza idijithali yonke isityalo. Kuthatha iminyaka emi-2 ukuya kwemi-4 ukuba izixhobo ezizenzekelayo zizihlawulele.

Ukujonga kwiNkqubo yeMveliso eMiselweyo

Imveliso esemgangathweni ibaluleke kakhulu ekuqinisekiseni ukuba iimveliso zihlala zifana kwaye zikhuselekile. Isebenzisa ulwazi ukulawula izinto, ukwaphula amanqaku abalulekileyo olawulo, kwaye itshintshe ngononophelo izicwangciso zenyathelo ngalinye.

•Inyathelo lokuLungisa iMathiriyeli ekrwada: Umatshini udibanisa imathiriyeli ekrwada kunye. I-sol idinga ukubilisa imizuzu eyi-10 kwi-90 ° C ukuze ibhetshi nganye ifane. Emva koko, kufuneka ibe phakathi kwe-800 kunye ne-1200cP ubukhulu ngaphambi kokudlulela kwinqanaba elilandelayo.

•Inqanaba lokudibanisa kunye nokuZaliswa: Izinto ezincedisayo zongezwa ngokuthe ngqo kwi-75 ° C, kwaye ukuzaliswa kwenziwa ngokukhawuleza kumaqondo okushisa angaphezu kwe-65 ° C. Emva kokutywinwa, ijeli iyahlanjululwa, kwaye impazamo yobunzima be-250g yekomityi yejeli ayikho ngaphezulu kwe ± 1.5g.

•Iqondo lobushushu lePasteurization: Liphakathi kwama-80 nama-85 degrees celcius, kwaye ixesha elithathwayo lixhomekeke ekubeni imveliso idinga ntoni. Kwimizuzu eyi-15, iingalo zerobhothi zipholisa imveliso ukuya kutsho kwiqondo lobushushu begumbi, faka ileyibhile kuyo, kwaye uyifake kwibhokisi. Emva koko, ibhetshi nganye iyavavanywa.

Iiparamitha zokulawula inqanaba lokuvelisa Ukujongana nokuphambuka kwindlela yokubeka iliso esemgangathweni yomgangatho wexabiso Ukulungela ubushushu beSol / Ixesha: 90 ° C imizuzu eyi-10; inzwa yobushushu be-intanethi; i-alam ezenzekelayo; kunye nexesha elide le-sol

Yenza inqanaba le-pH phakathi kwe-3.2 kunye ne-3.6. Sebenzisa i-pH tester ongayisebenzisa kwi-intanethi.Faka isisombululo sokulungiswa kwe-asidi.

Ukuzaliswa ubuncinane kwi-65 degrees Celsius efudumeleyo.Sebenzisa i-thermocouple ukufumanisa ukuba kushushu kangakanani. Emva koko, buyela kwitanki ye-buffer kwaye uyifudumeze kwakhona.

Iisampulu zithathwa kwaye zivavanywe rhoqo ngesiqingatha seyure, kwaye inkqubo ye-MES ifumana iziphumo. Eminye imigca yokuvelisa isebenzisa i-AI ukwenza iinkqubo zibe ngcono, okwenza imveliso ibe bhetyebhetye kwaye inciphise inani leenguqu ezenziwa ngabantu.

Ukuqinisekisa ukuba imveliso ilungile, kubaluleke kakhulu ukuba neendawo eziphambili zokulawula inkqubo. Imigca yemveliso yanamhlanje ijika imisebenzi esekelwe kumava ibe yimveliso yemizi-mveliso enokulinganiswa ngokujongwa okuzenzekelayo.

• Ukugcina iqondo lobushushu lilungile: Isisombululo kufuneka senziwe kubushushu obungama-90°C, incasa kunye neasidi kufuneka zitshintshwe kwiqondo lobushushu elingaphantsi kwama-75°C, kwaye ukuzaliswa kufuneka kwenziwe kwiqondo lobushushu eliphakathi kwama-65°C nama-70°C. Ukugcina imveliso ingonakaliswa lutshintsho ngesiquphe kwiqondo lobushushu, ukuvala inzala kusebenzisa ulawulo lobushushu olucwangcisiweyo.

• ImiGangatho yokuCoceka: Umoya kwindawo yokuzalisa ucocekile ngokwaneleyo ukuhlangabezana nemigangatho ye-Class 100,000, kwaye kukho i-Class 100,000 ye-laminar flow hoods kwiindawo ezibalulekileyo. Isixhobo senzelwe ukuba sicoceke, kwaye siyacocwa, sicocwe, kwaye sikhangelwe iintsholongwane rhoqo.

• Ukumatanisa iCapacity: Umthamo wezixhobo zecandelo ngalinye kufuneka usekwe ngendlela esekelwe kwinzululwazi. Ukufumana okuninzi kwisixhobo, iitanki zesithinteli, iinkqubo zokuhambisa, kunye nezibonelelo zikawonke-wonke kufuneka zikwazi ukumelana nobungakanani bomsebenzi owenziwayo.

• Ukusebenza kakuhle kwamandla: Inkqubo yolawulo lwamandla, ukubuyiswa kobushushu obusetyenzisiweyo, ukufudumeza okufakwe ibhatyi, kunye nobuchwephesha bokuguqula amaza kunceda ukusebenzisa amandla amancinci kwimveliso.